Techotrix

Category: Weighing Control

AT2E Quality Control Instruments (Laboratory / Production / Packaging)

  • AF-1

    AF-1

    AT2E’s AF 1 Automated Filler is designed as a quick water filling device of bottles. It’s mainly used to improve the efficiency for some tests which require a filled bottle, such as stress crack test, secure seal test, burst test and so on… It can fill 6 bottles in 1 time at predefined volume with high accuracy.

  • SSC-1

    SSC-1

    The “SSC-1” Simple Section Cutter is a simple tool for section cutting of a plastic bottle. It provides a fast and repeatable cutting process for section weight control. Operator just needs to inset the bottle to the cutter, press the lever to let knife piece into the cut position and twist the bottle. Then the demanded section can be obtained. Please provide the bottle drawing and demanded section dimension upon order.

    Advantages:
    • Easy and simple to use
    • High repeatability and accurate cutting
    • Safe and avoid toxic gas
    • Cost saving of maintenance comparing to electrical model
    • Portable device

  • FHT-1

    FHT-1

    The FHT-1 Fill Height Tester is an instrument developed by AT2E for measuring the fill height volume and brimful volume in different containers. The automated measuring process which provides higher repeatability and reproducibility.
    The FHT-1 Adopts high-precision liquid level detection system, which detects the liquid level in real time and auto switches the water filling rate accordingly, then obtains the weight through precision balance once the filling process is completed. Measurement result will be displayed on the screen after the measuring process is finished, and the test report can be
    printed out directly by the AT2E specified mini-printer.
    The accuracy of FHT-1 meets the requirements of ISO 8106, while the flexible mode settings of the instrument is widely compatible with various inhouse standards that being established according to the measuring requirements of the enterprises.

    Working principle

    • Auto positioning according to bottle height
    • Auto water filling, fill height and/or brim full
    • Auto weighing
    • Auto calculation of fill height volume and/or brimful volume

    Features

    • Auto detection of bottle height, liquid level, fill volume, etc.
    • Auto water temperature monitoring and recording
    • Auto volume correction according to water density and temperature relation
    • Auto record and display measure results
    • PLC integrated & Touch screen control
    • Three measuring modes:
      • Brim full volume
      • Fill height and brim full volume, measures the fill height according to the pre-defined fill volume, and choose to enable/disable the brim full volume measuring
      • Fill capacity and brim full volume, measures the fill capacity according to the pre-defined fill height, and choose to enable/disable the brim full volume measuring
    •  Auto filling rate control according to bottle specifications, improves measurement efficiency and ensures measurement accuracy
    • Integrated module of the motion unit, high running speed and stability, easy maintenance
    • Rich extension of optional accessories, including water recycling unit, mini-printer and QualiVol data management software
    • Memory of 30 products, 10 operators, batch number, sample number (password protected)
    • Easy installation of samples with auto centering design
    • Displays all the information during cycle: time, setting, operator, product, Batch No., Sample No., Result
    • RS232 output
    • Stainless steel design ensures the durability of tester
    • Overload protection
  • CTC

    CTC

    CTC Cosmetic Tube Cutter is a preparation instrument for cutting the plastic or metallic tubes for quality controls. Cutting with the CTC, the tubes can be easily and accurately cut into different sections with predetermined size.

    Characteristics :

    • Exclusive cutter for different types of samples, ensures the cutting accuracy of the sections
    • Changeable and easy operating system to switch from one diameter to another
    • Metallic machine casing
    • Enclosed cutting chamber with transparent plexiglass door
    • Protective hinge design to prevent operators from accessing to the cutter from outside
    • Power-operated door

    Optional parts :

    • Cutting sets for different sample diameters
  • HWBC-1

    HWBC-1

    The HWBC-1 Hot Wire Bottle Cutter offers an easy and cost saving way for cutting containers for section weight analysis. A clean section without deformation will be obtained by a quick cutting of bottles through heated hot wires. A precision and repeatable cutting task is easy to achieve and it’s necessary for a proper analysis.With HWBC-1, a PET bottle could be cut up to 5 predetermined sections, each section will be checked to ensure that it conforms to the exact weight assigned.

    Attributes:

    • Durable design & Easy to operate & Excellent repeatability
    • Bottle cut with accuracy up to 5 sections cut
    • Cutting up to 2 L bottle
    • Universal finish support, compatible for the bottle finish diameters from 17 to 40 mm
    • Adjustable supports for bottles during the cutting process
    • Graduated rulers allow accurate positioning of wires
    • Safety cover design which exhausts gases out of face of the operator (optional)
    • Rapid warming the wires
    • Dual heating mode saves energy and extends the life of wires
    • Adjustable heating power allows operator to select the correct power according to different bottle and prolong the life time of the wire.
  • HWBC-2

    HWBC-2

    AT2E innovative HWBC-2 Hot Wire Bottle Cutter offers an automated and cost saving way for cutting containers for section weight analysis. A clean section without deformation will be obtained by a quick cutting of bottles through heated hot wires. A precision and repeatable cutting task is easy to achieve and it’s necessary for a proper analysis. With HWBC-2, an automatic and steady cutting process will be carried out after pressing the button. With exhaust fan and safety door design, the exhaust gas will be away from the operator during cutting. With HWBC-2, a PET bottle could be cut up to 5 predetermined sections under a steady force and excellent section plane could be obtained. Each section will be checked to ensure that it conforms to the exact weight assigned.

    Features:

    • Automatic and accurate cutting process offers a very easy way of operation
    • Heating power / Standby power / Cutting speed / Return speed of wire / Cutting delay are adjustable
    • Universal finish support, compatible for the bottle finish diameters from 17 to 40 mm
    • Energy saving design
    • Durable stainless steel design
    • Touching screen offers easy and user-friendly operation
    • Up to 5 sections cut and suitable for up to 2 L bottle
    • Safety door and exhaust fan design which exhausts gases away from the operator
    • Excellent repeatability
    • Adjustable supports for bottles during the cutting process
    • Graduated rulers allow accurate positioning of wires
  • ACWD-1

    ACWD-1

    The AT2E ACWD-1 Automatic Bottle Cutting & Weighing Device offers an automated and cost saving way for cutting containers for section weight analysis. Automatic cutting and weighing, automated process controlling, ensures the cutting accuracy and repeatability, increases the analyzing accuracy, provides a better solution for bottle section weight analysis and more reliable data. With ACWD-1, a PET bottle could be cut up to 5 predetermined sections and auto weighing to each section.

    Features:

    • Full automatic control, auto positioning for accurate cutting
    • Automatic section cutting and weighing
    • Data could be reviewed on screen or through software
    • Motor control, hot wire cutting
  • BWCS-A

    BWCS-A

    BWCS-A Bottle Weight Control System is an automatic system for controlling the bottle weight of crown capped products. It is able to auto measure the gross weight of the samples then measure the net weight of the bottles after they were emptied.
    Multi-position design, higher efficiency and better repeatability. Measure data can be sent out to Data Acquisition Software for better data analysis and management.

    Automated part:

    • Safety door
    • Star-wheel for sample conveying
    • Robot arm for auto sample grabbing, then returns the emptied bottle to the star-wheel after sample was decapped and dried.
    • Auto obtain the weighing data from balance and send out to Data Acquisition Software or system
    • Auto zero before restarting cycle

    Mechanical specifications:

    • Stainless steel Frame
    • Dimensions: 1085 (L) x 860 (W) x 1035 (H) mm
    • Weight: 170 kg