Category: NIR Series Moisture Instrument

Accurate Moisture, Coat Weight & Film Thickness Profile Measurement

The Process Sensors Guardian-HD Web Profiling Series is a rugged and world-class analyzer to measure moisture, coat weight, adhesive thickness, and web temperature for all paper, film, and web-converting processes. It provides a non-contact, non-destructive on-line measurement of a complete zoned web profile, helping operators reduce instances of edge curl and lay flat issues that can result from improper moisture control. This translates to improved quality and consistency, less waste, and a quick return-on-investment.

The Guardian-HD Series features a Near Infrared (NIR) sensor that connects to a traversing frame that continually scans material across the width of the web for real-time analysis of important quality parameters. Moisture and coat weight measurements from the Guardian-HD Series can be made on many substrates and for wet-end and dry-end application processes.

Features

• Easy calibration, operation, and standardization
• Rugged, sealed industrial frame and linear actuator withstands hot and humid environments common with paper and converting processes
• Automatic edge detection senses roll width to streamline set-up processes, and realigns to accommodate web drift
• Configurations available to monitor and control multiple Guardian-HD systems simultaneously
• Easily connect to closed-loop control systems or local alarms

Benefits

• Minimize edge curl and lay flat issues with 100% real-time inspection of moisture, coat weight, thickness, and temperature of converting lines
• Decrease manual start-up times by 20%, eliminating the need for time-consuming lab testing and adjustments
• Each system can be customized to the width of the web, along with the ability to position the NIR sensor wherever it is needed

Easy-To-Use Rotating Analyzers for Rapid Lab or At-Line Analysis

The Process Sensors QuikCheck at-line or lab analyzer is a rotating “look-down” near infrared (NIR) benchtop solution for the analysis of non-homogenous solids and powders for moisture, oil (fat) content, and other important quality parameters. Example sample types include:

• Snack foods
• Food ingredients
• Cereals
• Tobacco
• Chemicals, and more

Designed for speed and simplicity, the QuikCheck integrates seamlessly into most quality assurance labs or production facilities to enhance the inspection process. Results are returned to the operator in 5-to-10 seconds for rapid feedback.

Features

• Easy setup, calibration, and operation
• Rugged, easy-to-clean, polycarbonate construction
• Non-destructive testing requires no hazardous chemicals
• Unaffected by relative humidity, changes in environmental or product temperature, and ambient light
• Fully modular with all components easily replaceable in the field
• USB data export to CSV file

Benefits

• Obtain vital quality parameter data in seconds with little-to-no sample preparation
• Easy-to-use with minimal required training
• Can be delivered pre-calibrated and lab-ready
• Space-saving, ruggedized design fits smoothly into most at-line or lab settings
• Save costs and reduce waste, which improves your company’s bottom line

Continuous  Online Moisture Measurement & Control

The Process Sensors online moisture analyzer MCT460 Series of On-Line Smart NIR Sensors continuously monitor moisture, oil, and other parameters of the materials on a food or industrial process line. With the online moisture analyzer MCT460 Series, manufacturing operators can monitor raw ingredients and in-line processes, allowing them to maintain consistent product quality, increase yield, and minimize waste.

Key Features of the moisture analyzer PSC MCT-460:

1. High Accuracy: The PSC MCT-460 has earned renown for its remarkable accuracy, rendering it suitable for applications demanding precise moisture measurement.

2. Rapid Results: It offers rapid moisture analysis, allowing for real-time monitoring and quick decision-making in manufacturing and production processes.

3. Non-Destructive: Similar to many advanced moisture analyzers, the MCT-460 is non-destructive, ensuring that the integrity of the sample remains intact during testing.

4. Versatility: This moisture analyzer is versatile and can be used for a wide variety of materials, including solids, liquids, and powders.

5. Ease of Use: Its user-friendly interface and intuitive controls make it accessible to operators with varying levels of expertise.

6. Reliability: PSC has a reputation for crafting top-quality and dependable equipment, and the MCT-460 lives up to this legacy. Its robust construction is designed to endure the rigors of industrial environments.

Benefits:

• Improve process control and final quality using accurate measurements of moisture, oil, and other parameters
• Make quick decisions and adjustments to the production line using the analysis data
• Save costs and reduce waste, which improves your company’s bottom line

Applications of the PSC MCT-460:

The versatility and accuracy of the PSC MCT-460 make it suitable for a range of applications:

• Food Industry: In the food industry, the MCT-460 ensures that ingredients, finished products, and food processing operations meet quality and safety standards by providing precise moisture measurements.

• Pharmaceuticals: Pharmaceutical manufacturers rely on the MCT-460 to maintain the quality and stability of medications and medical products through accurate moisture analysis.

• Agriculture: Farmers and grain handlers use this analyzer to measure moisture content in grains, seeds, and crops, aiding in storage and quality control.

• Construction: In the construction industry, the MCT-460 helps ensure the durability and quality of construction materials like concrete and cement by monitoring moisture levels.

• Chemicals and Polymers: Manufacturers in the chemical and polymer industries employ this moisture analyzer to optimize processes and maintain product quality.

• Environmental Monitoring: Researchers and environmental scientists utilize the MCT-460 for moisture analysis in soil, vegetation, and natural materials as part of ecological and climate studies.

 

Continuous Moisture and Constituent Measurement

The MCT569 is a sanitary design online NIR sensor for washdown conditions in food and snack food manufacturing. The sensor helps operators control moisture and oil (fat) and meet product specifications with every production run. The MCT569 is IP69-rated and features NIR technology, which is widely used and accepted in food production.

Features

Benefits

Continuous Monitoring of Moisture, Oil/Fat & Product Temperature

The MCT566 Online NIR Sensor is designed for demanding environmental conditions in food and snack food manufacturing. Several of the largest food manufacturing plants in the world trust the MCT566 to help operators control moisture, fat, and other parameters to meet product specifications with every production run. The MCT566 features NIR technology, widely used and accepted in food production.

Features

• High-speed measurement allows capturing up to 99 readings per second. Ideal for analyzing segmented food products like cookies, crackers, and more
• Rugged enclosure withstands harsh conditions; IP67-rated user interface protects in challenging operating environments
• Simple to operate, integrate, and standardize across multiple lines
• A proprietary temperature-controlled detector ensures measurement stability
• Fully modular, with all components easily replaceable in the field
• Easy to troubleshoot with advanced on-board diagnostics

Benefits

• Ensure food products have the ideal texture and flavor by measuring moisture, fat, and other parameters
• Make quick decisions and adjustments to the production line (e.g., adjust oven or fryer temperature) using the analysis data
• Save costs and reduce waste, which improves your company’s bottom line

Hundreds of manufacturing facilities rely on the Industrial NIR-7000 sensor to deliver reliable non-contact moisture measurements directly in process environments for effective monitoring and control of almost any production line. As the next-generation analyzer to the Sensortech NIR- 6000, the NIR-7000 features an updated optical platform designed for high through put industrial applications where moisture content directly impacts product quality.
Based on proven near infrared reflectance (NIR) technology for precise moisture measurements, the NIR-7000 is accurate to within +/- 0.1% moisture for many applications.
The NIR-7000 is rated IP65 for years of trouble-free operation and low cost of ownership. Hardened electronics are designed for stable operation over a wide ambient temperature range of 0 °C – 55 °C (32 °F to 131 °F). This range can be extended down to -20 °C (-4 °F) with heating and up to 85 °C (185 °F) with air vortex cooling.

Rapid & Accurate Measurement of Moisture, Oil, & Other Parameters

The MCT560 features NIR technology widely used and accepted in various industries for moisture and other online measurements. Several of the world’s largest manufacturing companies use MCT560 Online NIR sensors. The sensors help operators control moisture within one-tenth of a percent to meet product specs every time.

Features